Category Archives: News

Redback Drilling Tools & Manufacturing is proud to announce a significant step forward in our defence sector capability, following SGS Australia’s JOSCAR registration.

As part of SGS Australia’s network, this milestone enables Redback to align with a globally recognised defence supplier accreditation system, enhancing our ability to support defence projects with confidence and credibility, while reinforcing our sovereign supply capability within Australia.

Strengthening Redback’s Role in the Defence Supply Chain
This achievement strengthens our position within the Australian defence supply chain, enabling:
• Faster, more efficient engagement with defence contractors and partners
• Increased trust through independently verified credentials
• Stronger alignment with defence procurement standards
• Strengthened sovereign supply capability through locally delivered engineering and manufacturing
• Reduced reliance on international supply chains for critical support and services

A Stronger Defence Future
JOSCAR is widely recognised across the defence sector as a trusted supplier qualification framework. By leveraging SGS Australia’s accreditation, Redback is well positioned to meet the stringent requirements of defence projects with our demonstrated commitment to quality and performance.

Downtime caused by equipment failure is often driven not by the complexity of the repair, but by the time it takes to transport tools and equipment from the job site to a distant repair centre Long delivery routes and external repair queues can extend non‑productive time, disrupt project schedules, increase labour inefficiencies, and place additional pressure on crews and assets. For drilling and resource operations, every day spent waiting for repairs directly impacts productivity, cost control, and operational confidence.

Redback™ Drilling Tools & Manufacturing’s Toowoomba workshop addresses this challenge by removing waiting time from the repair and manufacturing process. Located in Toowoomba, Queensland, a central and well‑connected industrial hub, the facility significantly reduces transport distances between project locations and maintenance support. This location advantage enables faster equipment delivery, quicker assessment, and shorter turnaround times compared to interstate or offshore repair options, helping operators return critical tools to service sooner and reduce downtime caused by logistics delays.

The Toowoomba workshop provides premium drilling thread repairs, custom manufacturing, and precision machining, offering time‑critical support when equipment issues arise. Expert thread repair restores tubulars and critical connections to optimal condition, reducing the risk of repeated failures and extending asset life. Local manufacturing and machining capabilities allow damaged or worn components to be repaired or replaced without reliance on extended supply chains, supporting consistent operational performance and reducing delays associated with replacement parts.

Choosing the Toowoomba workshop gives operators faster repair turnaround, reduced transport delays, and reliable local support when equipment issues arise. Its strategic location shortens delivery time, while high quality repair and manufacturing services help return tools to service quickly and extend asset life. Together, these advantages reduce non productive time, control maintenance costs, and support more efficient and predictable project delivery.

Downtime remains one of the most significant cost and risk factors in drilling projects. When operations are interrupted, the impact extends beyond lost drilling hours to increased operational risk, schedule uncertainty, and added pressure on personnel and equipment.

In many cases, downtime is not caused by a single failure, but by cumulative downhole challenges such as vibration, torque fluctuation, stick‑slip, poor hole quality, and unstable bottom‑hole assemblies (BHA).

Left unmanaged, these conditions accelerate wear across the drill string and BHA, increasing the likelihood of unplanned trips out of hole and rising operational risk.

 

Addressing drilling downtime at its source

 

Many of the root causes of drilling downtime originate at the tooling level. Excessive mechanical stress on poorly stabilised BHAs leads to premature tool failure, corrective reaming runs and maintenance‑related delays.

Reducing drilling downtime therefore requires more than reactive maintenance. It starts with purpose‑engineered downhole tools designed to stabilise drilling conditions, reduce vibration and protect performance in demanding drilling environments.

Redback™ Drilling Tools & Manufacturing delivers high‑performance Roller Reamers and Redress Kits designed to minimise downtime, extend tool life and improve drilling predictability across oil & gas, geothermal and energy operations.

 

Stabilised drilling for smoother, more efficient operations

 

Redback™ Roller Reamers help reduce downtime by stabilising the BHA and actively controlling the downhole conditions that contribute to premature failure. Low‑torque rolling stabilisation allows cutters to roll with the borehole rather than scrape against it, directly reducing torque spikes, stick‑slip and damaging vibration.

By minimising vibration‑related stress, Redback ™ Roller Reamers help protect the drill string and BHA, reduce wear on critical components, and support smoother, more consistent drilling performance. For operators, this means fewer interruptions, fewer unplanned trips out of hole and improved overall drilling efficiency.

 

Extended tool life in harsh drilling environments

 

Sustained drilling performance depends on tool integrity. Redback™ Roller Reamers use sealed, pressure‑equalised bearing systems designed to perform in high‑pressure and abrasive formations.

Cutter seals prevent mud and cuttings from entering the bearing system while retaining lubrication at key bearing faces. This design enables higher attainable revolutions and significantly extends cutter life, reducing premature failures and tool replacement frequency. Longer tool life directly contributes to reduced non‑productive time and lower lifecycle costs.

 

Reducing downtime during maintenance and logistics

 

Downtime is not limited to drilling performance alone. Maintenance and logistics delays can also disrupt project schedules. Redback™ Redress Kits help minimise these risks by allowing worn cutters to be replaced quickly in the field, avoiding delays associated with full tool replacement and extended lead times.

Available for hole sizes from 5⅞” to 34”, with custom sizes produced as required, Redress Kits allow operators to keep the same reamer body in service across multiple well sections while restoring performance as conditions change. Multiple cartridge options further support flexibility across varying formation requirements.

 

Purpose‑engineered drilling tools for predictable outcomes

 

Purpose engineered tool design helps reduce drilling downtime at its source. Redback™ drilling tools stabilise drilling conditions, extend tool life, and minimise nonproductive time, enabling more efficient and predictable drilling operations.

Why Toowoomba? 

Toowoomba, a fast-growing industrial hub, selected for its proximity to established Agricultural, Civil, Resource sectors and future support of the Australian Defence Force. This location strengthens Redback’s position in Queensland and beyond, offering clients bespoke solutions that meet their unique requirements.

 

Workshop Setup for Premium Service

Spanning 1950m³ of covered space, our Toowoomba workshop is built for growth and currently equipped to deliver a wide range of services including:  

Premium Drilling Thread Repairs: Ensuring that your tubulars remain in optimal condition with expert repairs to your premium threaded connections.
Custom Manufacturing and Precision Machining: Providing precise manufacturing and machining solutions for custom components and tools, designed to meet the unique needs of your operations.
Dedicated Industry Support: Offering comprehensive services to the Resources, Civil, and Agricultural sectors, we are committed to enhancing the efficiency and performance of local industries.

Our Toowoomba workshop enables us to reduce downtime for clients, maximise operational efficiency, and deliver solutions that ensure long-term success. Whether it’s precision repairs or custom manufacturing, we are committed to meeting the unique demands of each project with unmatched quality and precision. 

 

A Future Built on Strong Partnerships

As we look to the future, we are excited about the possibilities this new workshop brings.

The Toowoomba facility plays a crucial role in fulfilling that mission, and we look forward to partnering with industry leaders to drive success and innovation across multiple industries. 

The Toowoomba team specialises in crafting innovative, bespoke solutions that directly address the challenges faced by our clients. With a commitment to providing reliable and flexible support, we continue to strengthen our reputation for engineering excellence. As we grow, we are focused on expanding our capacity and capabilities to meet the evolving needs of our clients and the industries we serve. 

 

Celebrating Our Opening 

We’re thrilled to invite clients, industry partners, and community members to join us for an opening day event at the Toowoomba workshop, where we’ll showcase our new facility and capabilities. Further event details will be announced soon. 

 

For more information about the Toowoomba workshop and to explore our custom solutions, please contact us directly. 

Clint Russell 
Redback Drilling Tools and Manufacturing  
Business Manager  
t: +61 1300 781 744 

In a rapidly evolving industry where precision is key, this partnership leverages the strengths of Redback’s world-class oil and gas expertise and Enovate Ai’s cutting-edge technology. By integrating advanced AI-driven modelling into BHA configurations, the collaboration will focus on optimising roller reamer placement to enhance drilling performance, reduce costs, and boost overall productivity.

“We’re excited to work with Enovate Ai to bring new advancements to drilling operations. This partnership aligns perfectly with our commitment to innovative solutions that deliver operational excellence and long-term value for our clients”, said Clint Russell, Redback’s Business Manager.

 

Maximising Industry Impact Through Strategic Partnership

 AI Optimised Roller Reamer Placement: Enovate Ai’s proprietary algorithms will optimise the placement of roller reamers within the BHA, leading to more efficient drilling, less equipment wear, and improved wellbore quality.

Enhanced Drilling Performance: Leveraging AI-driven insights will increase the rate of penetration (ROP) and reduce nonproductive time (NPT), resulting in more effective and precise drilling operations.

Cost Reduction & Efficiency: Optimised roller reamer placement is expected to yield significant cost savings by reducing equipment failures and downtime, improving resource utilisation, and aligning with sustainable industry practices.

 

Data-Driven Decision Making

The collaboration will enable operators to make more informed decisions using real-time data and predictive analytics, improving drilling outcomes and operational efficiency.

Camilo Mejia, CEO of Enovate Ai, emphasised the impact of this collaboration: “Redback’s dedication to quality and innovation aligns perfectly with our mission. Together, we will set a new benchmark in drilling performance by applying AI technologies to optimise operations and maximise efficiency”.

This partnership marks a significant milestone towards more innovative, AI-powered drilling solutions. With our combined expertise, Redback and Enovate Ai are poised to lead the oil and gas industry into a new sustainable era grounded in advanced performance and operational success. 

Gearhart United and Redback™ Drilling tools are combining to form Redback™ Drilling Tools & Manufacturing. 

Gearhart United is the premier designer and manufacturer of oilfield equipment and custom manufacturing operating two state-of-the-art manufacturing facilities in Wingfield, South Australia, and Moomba, South Australia. Redback™ Drilling Tools is a leader in Roller Reamer technology and delivers drilling optimisation solutions worldwide. The unprecedented reliability and quality of the Redback™ Roller Reamer revolutionised the industry and has been the go-to bottom-hole assembly tool for many drilling operations around the world since the late 1980s.

As part of a new strategic direction under the SGS Group umbrella, Gearhart United and Redback™ Drilling tools will be rebranded to unify into one company, Redback™ Drilling Tools & Manufacturing. 

 

Unifying two companies under one brand

To unify the brands, the two companies are combining into one, Redback™ Drilling Tools & Manufacturing. The company has over 40 years of experience with a reputation for superior quality combined with unparalleled reliability, proving how valuable innovation and trustworthiness are within the drilling market.

The company has won significant market share in many of the key drilling operations worldwide and earned the preferred supplier status with many of the world’s leading oil companies and major drilling service companies. Its global presence provides products and services across multiple countries, service centres and agents.

 

Passionate about innovation

By developing specialised reaming and torque-reducing tools, Redback™ Drilling Tools & Manufacturing aims to push the envelope on drilling performance. Its torque reduction capabilities and resultant vibration reduction capabilities ensures products worthy of their position in BHAs, where they enhance the performance of, and add life to other critical BHA components. 

Redback™ Drilling Tools & Manufacturing commits to excellence with a focus on delivering cutting-edge solutions as shown through their strong presence globally. Combining the two companies into one clear brand enables stronger resonance within the market and enhances customers’ trust in these world leaders in oilfield engineering and design.

 

“Reaffirming our commitment to innovative practices, customer satisfaction, and leadership.”

Bronte Gale, General Manager for Industries, said: “This rebranding initiative is not a simple name or logo change, it’s a symbol of our reaffirmed commitment to innovative practices, customer satisfaction, and leadership within our market. This rebranding mirrors our ambition to uphold our status as the industry pioneer in Roller Reamer technology, as we have since the 1980s.”

Clint Russell, Business Manager for Redback™ Drilling Tools & Manufacturing, said: “This rebranding will help focus interest on our services, tools and professional personnel that support both traditional and non-traditional energy markets while we continue to drive innovation.”

With the company continuously looking to improve and innovate, the new brand identity will help fortify the trust and confidence that customers all over the world have placed in Redback™ Drilling Tools & Manufacturing.  You can count on Redback™ Drilling Tools & Manufacturing to be a trusted partner, supporting your business ventures and driving sustainable growth.

For more information on how Redback™ Drilling Tools & Manufacturing can optimise your operations contact us today 

 

With a commitment to excellence and a focus on delivering cutting-edge solutions, Redback™ Drilling Tools & Manufacturing has established a strong presence in PNG, partnering with major mining companies and exploration firms to enhance their drilling capabilities. By providing state-of-the-art drilling tools and a comprehensive suite of services. 

 

As a proud member of the SGS Group, Redback™ Drilling Tools & Manufacturing possesses a unique advantage through our global network. This advantage enables us to deliver not only a comprehensive range of cutting-edge drilling solutions but also facilitates connections to a diverse array of upstream and industry services. Our primary objective is to support your operations throughout the entire lifecycle, ensuring seamless efficiency and success. 

  

One of the key factors that sets Redback™ apart is our unwavering commitment to quality. We adhere to the highest standards in the design, manufacturing, and delivery of our drilling tools. Redback™’s product range includes a wide variety of drilling equipment, such as drill bits, reamers, stabilizers, and hammers, among others. These tools are engineered to withstand the most challenging drilling conditions, ensuring optimal performance, durability, and efficiency. 

 

Mining companies and exploration firms in PNG have experienced improved drilling efficiency, reduced operational costs, and enhanced overall performance. Alongside client benefits, we are also creating job opportunities for skilled workers, contributing to the growth and development of the local workforce. By transferring knowledge and expertise, we are committed to upskilling local professionals and promoting the long-term sustainability of the drilling industry in PNG. 

  

We have a key emphasis on research and development in PNG continuously investing in advanced technologies, materials, and manufacturing processes to develop innovative drilling solutions. By staying at the forefront of industry advancements, we can provide tools that deliver superior performance, minimize downtime, and maximize productivity. 

  

Our competitive edge stems from harnessing the vast expertise and global connections of the SGS Group. This enables us to deliver an integrated approach tailored to your specific needs, whether it’s cutting-edge drilling solutions, extensive industry services, or steadfast support at every stage. With Redback™ Drilling Tools & Manufacturing, you gain access to a comprehensive suite of services coupled with unmatched industry insights. Count on us as your trusted ally, supporting your business ventures and driving sustainable growth in PNG’s energy industry. 

  

With an extensive range of services in PNG, contact us today to find out how we can benefit your operations.  

We are excited to launch our new look website, which will provide clients with succinct information and easily accessible resources.  

As part of the SGS Group, we are devoted to supplying the highest performance drilling tools for the global energy industry. Redback™ Drilling Tools & Manufacturing has manufactured the patented wedge lock system for roller reamers to revolutionise how projects are drilled through enabling reduced trip times and optimised cutting action.

Business Manager Clint Russell said, “the launch of our new website is optimising the way we’re able to meet our clients’ needs and closely aligns with Redback™ Drilling Tools & Manufacturing’s commitment to ensuring the highest level of quality in our service and products.”

Our commitment to the highest quality services and products in all elements of our operations is paramount. Our proven performance has won Redback™ Drilling Tools & Manufacturing’s significant market share in key drilling operations worldwide and earned us preferred supplier status with many of the world’s leading oil companies and major drilling service companies.

This new website will contain the most up to date information on Redback™ Drilling Tools & Manufacturing’s products and events as well as brand new case studies and research into best practice in drilling operations.

Visit the tabs above to explore the new look website.

 

Redback™ Drilling Tools & Manufacturing has taken great strides in bringing their manufacturing capabilities into the latest generation. The company has acquired a broad range of new equipment from some of the best equipment manufacturers across the world to modernise their facility and produce higher product volumes. These machines include modern CNC lathes, mills, robots, and saws, from leading manufacturers like Do-All, DMG-Mori and Mazak.

On top of the acquisition of new machines, the Australian based manufacturer has invested heavily into the reorganisation of the workshop to make production lines smoother and more efficient. The move to modernise the facility is to address the demand for Redback™ products set to increase in the coming years.

For more information about the manufacturing facility and Redback™ products please contact us.

 

 

With the advent of more advanced machines into the South Australian workshop, an increasing number of Redback™ products are being made through automated processes. These processes are beyond the standard CNC machining as they encompass the use of two high tech robots acquired by SGS-Gearhart early to mid last year to assist with Redback™ component production. Each robot serves a different purpose so this article will be focused on the first of the two machines, the carbide insertion robot cell.

In early 2018, the carbide insertion robot cell was designed and delivered to Redback™ Drilling Tools & Manufacturing in Adelaide by an Australian industrial equipment supplier. The two manipulator robotic cell was custom designed and built with the intention of reducing the amount of manual labour needed to insert carbide into roller reamer redress kit components. Carbide insertion is a slow, precise and highly repetitive task which is why it was a perfect use case for the robotic arms.

The robot cell consist of two independent manipulators, a small manipulator for picking up and holding tungsten carbide and a large arm that loads parts for carbide insertion. These two manipulators work in tandem to align the carbide pieces to the holes of the parts ready for pressing by use of an automatic press. Control of the machines is achieved through the use of a programming computer installed onto the exterior of the cell. This allows for changes to be made when required and new work cycles to be loaded when necessary.

Since the acquisition of the carbide insertion robot cell, the machine has been optimised to press in carbide at a rate equal to that of previous manual operations. The machine works accurately, and continuously for a long period of time until halted by an operator or a work cycle has been completed. This has increased the amount of available work force to tend to other components of the Redback™ Roller Reamers.

For more information about the manufacturing facility and Redback™ products please contact us.